THERMOFORMING YOU CAN TRUST PACKAGING YOU CAN COUNT ON

ISO 9001:2015 Certified

Being ISO 9001:2015 Quality Management Systems certified Company, Aikpak provides assurance to our customers that they are receiving both thermoformed products and services that have been designed through a strict quality management system.

INDUSTRIES FOR WHICH WE THERMOFORM

Our Process

From first idea to final delivery, we handle every stage with precision and care.

1

Concept Design

We work with you to shape raw ideas into a clear, actionable concept.

2

Prototype

We create functional prototypes to validate design, usability, and performance.

3

Tooling

We develop the right tools and setups to ensure consistent, scalable production.

4

Production

High-quality thermoforming with strict quality checks at every stage.

5

Fulfillment

Packed, shipped, and delivered on time, ready for your customers.

Our Products

WHAT IS THERMOFORMING?

Thermoforming is the name of a technological process in which products of specific shapes are formed from flat films or sheets, preheated to a specific temperature, characteristic of the material. Another common name for thermoforming is “vacuum forming”. Relatively inexpensive and highly efficient processing makes thermoforming widely used for both packaging and technical components. Thermoforming technology is used in almost all industries: from food through furniture, automotive, electrical engineering, gardening to cosmetics, pharmaceuticals, etc.

Certified By

In-House Fast Paced Design And Tool Shop

We are constantly developing our Tool Shop by investing in machinery and the support of our engineering team, allowing us to participate in many specialized projects. Close cooperation of the Design Office with the Tool Shop and Production gives the possibility of fast implementation of new elements into production.

Tooling Drawing Thermoformed

ADVANTAGES OF THERMOFORMING

We have been dealing with thermoforming of plastics since 1995. It is an extremely rapidly growing industry and is also a cheaper alternative to injection moulding. The advantages of this technique are: rapid production start-up low tooling cost possibility to make a model possibility to produce small series possibility to produce large-size elements. We have our own engineering bureau and we produce thermoformed elements to order, including based on the existing design provided by the customer. We provide design consulting and advise in selecting the right material.

What Our Clients Are Saying

“Trust, reliability and excellence are all attributes that solidify our business relationship with Elmes Packaging. We have worked together for over 5 years, and have found them to be conscientious, proactive and progressive in their approach to satisfying our needs.”

“Trust, reliability and excellence are all attributes that solidify our business relationship with Elmes Packaging. We have worked together for over 5 years, and have found them to be conscientious, proactive and progressive in their approach to satisfying our needs.”

“Trust, reliability and excellence are all attributes that solidify our business relationship with Elmes Packaging. We have worked together for over 5 years, and have found them to be conscientious, proactive and progressive in their approach to satisfying our needs.”

Frequently Asked Questions

Thermoforming is a manufacturing process where a plastic sheet is heated until pliable, then shaped over a mold using vacuum and pressure. Once cooled, it forms a rigid, custom‑shaped package such as blisters, clamshells, or trays.

Aikpak Plastics has been thermoforming plastics since 1995, offering decades of experience in custom and stock packaging solutions.

Aikpak manufactures a wide range of thermoformed products, including:

  • Blister packs

  • Clamshell packaging

  • Slide blisters

  • Custom trays (including transportation trays)

  • Blister cards

  • Multi‑cavity trays for industrial use

  • Retail‑ready packaging for various industries

Yes. Aikpak offers stock clamshells and blisters, and fully custom thermoforming for products that require unique shapes or dimensions.

Aikpak provides thermoformed packaging for a wide range of industries, including:

  • Automotive

  • Home & Garden

  • Electrical & Electronics (including ESD‑safe materials)

  • Cosmetics

  • Archery & Hunting

  • Fishing lures

  • Hardware & Tools

  • Board & card games

  • Firearms

  • Furniture components

  • Plumbing accessories

  • Retail / FMCG

  • Faster shipping options: Offer express delivery and regional fulfillment centers for quicker delivery times.
  • Improved accuracy: Reduced picking and packing errors due to standardized processes and technology.
  • Streamlined returns and exchanges: Efficient handling leads to faster resolutions and happier customers.
  • Enhanced tracking and communication: Keep customers informed with real-time order updates and shipment visibility.

Aikpak is ISO 9001:2015 certified, ensuring strict quality management and consistent production and thermoforming standards.

Yes. Aikpak specializes in low‑cost tooling solutions, allowing customers to get custom blisters, clamshells, and slide blisters without the high tooling costs typically associated with custom packaging.

Yes. Aikpak supports low to medium volume production, including combo‑run programs that reduce costs by grouping similar jobs together.

Absolutely. Aikpak provides in‑house design support, including engineering, prototyping, and packaging optimization to ensure the final product is functional, attractive, and retail‑ready.

Yes. For retail customers, Aikpak can deliver fully packaged, ready‑for‑sale units, including custom blister cards and sealing services.

Customers choose Aikpak because of:

  • Fast turnaround

  • Low tooling costs

  • Large stock inventory

  • Custom solutions for any product

  • High clarity materials for strong shelf appeal

  • ISO‑certified quality

  • U.S.‑based manufacturing (Grand Prairie, Texas)

We are based in Dallas , Texas and all our products are produly Made in USA

Our team of experts is here to help with your next thermoforming project.

Request your free quote today!

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